Technology

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TIA PORTAL
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SIMATIC
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TECHNOLOGY:

Our Core Expertise

Scada (Supervisory Control and Data Acquisition)


Our SCADA solutions provide comprehensive, centralized visualization and control for entire plants or distributed assets:

System Requirement Analysis and Network Design.
SCADA System Software Development and Database Integration.
Real-time Data Monitoring and Trending.
Customized Graphic User Interface (GUI) Design.
Alarm Management and Historical Data Archiving.
Secure Remote Access Configuration.

PLC, DCS (Programmable Logic Controller, Distributed Control System)


We engineer robust and scalable control architectures using leading PLC and DCS platforms for mission-critical operations:

System Architecture Design (Centralized, Distributed, Hybrid).
Hardware Configuration and Parameterization.
Development of Control Logic (Ladder, FBD, SCL).
Integration with field devices and other control layers (e.g., MES, SCADA).
DCS Implementation for continuous process industries.
Commissioning and performance verification.

Motion Control


We provide precise and dynamic motion control solutions essential for high-speed, high-accuracy machinery in manufacturing:

Kinematics and Dynamics Analysis.
Sizing and Selection of Servo Drives, Motors, and Encoders.
Multi-Axis Synchronization and Coordinated Motion Programming.
Implementation of Positioning and Velocity Control Loops.
Optimization for rapid acceleration/deceleration and cycle time reduction.

Robot Integration


Robot Integration services cover the entire project lifecycle, from initial needs analysis to final commissioning and safety implementation:

Field Exploration and Process Analysis.
Robot Selection tailored specifically for the project requirements.
Making Mechanical Design and Design Simulations According to Site Exploration.
Simulating the Work to be Done in the Field by Making Robot Simulations.
Precision Cycle Time Calculation for optimized throughput.
Implementation of workplace safety procedures after robot installation.

Safety


We implement internationally compliant Safety systems to protect personnel, machinery, and production assets:

Risk Analysis and Safety Concept Development (ISO 13849, IEC 62061).
Design and Integration of Failsafe (F) Controllers and I/O.
Implementation of Safety Functions (E-Stops, Safety Doors, Light Curtains).
Safety Program Development and Validation.
Commissioning and Documentation for regulatory compliance.

Redundant System


Our Redundancy solutions ensure maximum uptime and operational continuity for critical processes:

Analysis of Criticality and Determination of Required Redundancy Level (CPU, Communication, I/O).
Implementation of High Availability (HA) Control Systems (e.g., S7-400H, S7-1500H).
Configuration of Redundant Network Topologies (e.g., MRP).
Hot Standby Switching and Automatic Failover Testing.
Minimizing Mean Time To Repair (MTTR).

IT / OT Integration (Information Technology / Operational Technology)


We bridge the gap between plant floor control (OT) and enterprise systems (IT) for true industrial digitalization:

Secure Data Exchange Protocols (OPC UA, MQTT).
Interface Development for MES (Manufacturing Execution Systems) and ERP (Enterprise Resource Planning).
Cloud Connectivity and Edge Computing Implementation.
Data Contextualization and Standardization.
Cybersecurity Implementation for Industrial Control Systems (ICS).

Data Acquisition and Digitalization


Our services transform raw process data into actionable information, driving smart manufacturing and optimization:

Data Collection Strategy and Sensor Integration.
Real-time Data Logging and Storage Solutions (Historians).
KPI (Key Performance Indicator) Calculation and Visualization.
Development of Custom Reporting and Analytics Dashboards.
Enabling Predictive Maintenance and Process Optimization.

Image Processing


Our Image Processing solutions are designed for high flexibility and adaptability in diverse production environments:

Field Exploration and Feasibility Study.
Flexible Usage Feature for multi-purpose applications.
Ability to Include Different Products in the System Without Software Intervention.
Ability to Arrange a Separate Recipe for Each Product.
Integration with sorting, quality control, and guidance systems.
Advanced vision algorithms for defect detection and dimensional checks.

Factory Automation


We provide end-to-end automation solutions for discrete manufacturing environments, optimizing production flow:

Line Control and Synchronization.
Material Handling System Automation (Conveyors, AGVs).
Quality Control Station Integration.
Batch Control and Traceability Implementation.
Overall Equipment Effectiveness (OEE) Monitoring Systems.

Process Automation


Our expertise covers the continuous and batch control needs of process industries (e.g., chemical, oil & gas, food & beverage):

Continuous Control Loop Tuning and Optimization (PID Control).
Batch Sequence Programming (ISA-88 Standard).
Recipe Management and Execution Control.
Fluid Dynamics and Pumping System Control.
Regulatory Compliance Reporting (e.g., FDA requirements).

OUR PROJECTS

OUR TECHNOLOGY IN PRACTICE

2022 / Manisa
Eczacıbaşı
2022 / Izmir
TCE Ege Nemrut
2022 / Denizli
BSK Global Biomass
2022 / Palestine
Alke Environment Und Energy

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